Customized Shell Mold Lost Foam Ductile Grey Iron Resin Sand Casting

Overview

Basic Info.

Model NO.	custom
Application	Machinery Parts
Machining	CNC Machining
Material	Iron
Surface Treatment	Sand Blast
Surface Roughness	Ra12.5
Standard	All Standards
Certification	CE, RoHS, ISO 9001:2000
Casting Material	Ductile Iron / Gray Iron
Casting Process	Shell Mold, Lost Foam, Resin Sand
Machining Tolerance	+/-0.05
Casting Tolerance	CT9-12
Transport Package	Wooden Box
Specification	Customized
Trademark	Customized
Origin	China

Packaging & Delivery

Package Size 60.00cm * 60.00cm * 60.00cm Package Gross Weight 50.000kg

Product Description

Material	Carbon steel, alloy steel, stainless steel,Aluminum alloy, Copper, Ductile iron, Gray iron, ADI, ect.
Process	Resin sand casting / shell mold casting/ lost foam casting + cnc machining
Casting dimension tolerance	CT9 - CT12
Casting surface roughness	Ra 12.5 um
Casting weight range	0.1-300 kg
Casting Size	Max linear size: 1200 mm, Max diameter size: 600 mm
Machining Precision	Positioning accuracy 0.008 mm, Rep. position. accuracy 0.006 mm
Machining surface roughness	Ra0.8 ~ 6.3 um
Max Travel Of Spindle	1900 mm x 850 mm x 700 mm
Max Turning Diameter	830 mm
Material standard	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR
Surface treatment	KTL (E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, b-lack oxide, Painting, Hot galvanizing,Powder coating, Nickel plating.
Service available	OEM & ODM
Quality control	0 defects,100% inspection before packing
Application	Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, construction, valve and pumps, electric machine, hardware, power equipment and so on.
Keywords	Sand casting, steel casting, iron casting, ductile iron casting, shell mold casting, resin sand casting, gray iron casting, cast iron casting

Company Profile

SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and sand casting parts. These casting parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.

SIMIS has six affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.It is also equipped with many advanced CNC machining center, CNC turning center, CNC milling machine and CNC lathes. It can do the heat-treatment, electricity polishing, mirror polishing and CNC machining at the request of clients.

Production Process

Production Process

1. Lost Wax Casting Process * Investment casting : Silica Sol * precision casting : Silica Sol & Water glass * water glass casting

2. Sand Casting Process * Shell Mold Casting Process * Lost Foam Casting Process
* Resin Sand Casting Process

3. Die Casting Process * Low pressured die casting * High pressure die casting * Metal mold gravity casting

4. CNC Machining

Testing Ability

Dimensional	Non-Destructive Tests(N.D.T.)	Chemical & Mechanical
Surface Roughness Test	Dye Penetrant	Chemical analysis
Microscopic Measurement	Radiography (RT)	Metallography
3D Scanning	Magnetic Particle (MT)	Tensile Strength
CMM	Ultra-Sonic (UT)	Yield Strength
Impact Test	Hardness Test	Elongation Rate
		Shrinkage Rate

Surface Treatment

FAQ

Q1:Are you manufactory or trade company?

A1:We are an enterprise integrating manufacturer and trade for many years already in Shanxi province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating . Q2: How could I get a free quotation?A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples! Q3:How to control quality? A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, three times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba's trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package? A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.